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  IZMIR INSTITUTE OF TECHNOLOGY
RESEARCH PROJECTS OF THE YEAR 2001

Microstructural Characterization of Corroded MgO-Based Cement Kiln Refractories

Project No 2001 MUHYL 01
Director of the Project Asst.Prof. Sedat AKKURT
Researchers Yener Mercanköşk
Prof. Dr. Muhsin Çiftçioğlu
Faculty/Department Materials Science and Engineering Program
Project Term 1 years

The Aim, the Signaficance, and the Expected Outcomes of the Project:
   
Refractory-clinker interaction leads to significant losses in cement production plants both in terms of money and in terms of product quality. MgO in the clinker derived from the refractory corrosion may lead to excessive swelling of the concrete in the long term. This project aims at investigating the interaction of fired magnesite refractory brick with molten clinker during cement manufacture. A set of experiments are planned to understand these corrosive reations on a microscale. This will provide us with information related to identifying the potentially hazardous low melting and fluid phases that may occur in the system. These phases can be identified by the use of SEM-EDS (scanning electron microscope coupled with energy dispersive x-ray microanalysis system). A statistical experimental design will be used to produce a polynomial model of the system (prediction equation) that describes the effect of various parameters on the amount of corrosion of the brick.